Safety is not just a priority in aerospace but a non-negotiable requirement. As an aerospace contract manufacturer in Kansas City, MO, we include our commitment to safety and compliance in every step of our process. We ensure that every component we produce meets the rigorous safety standards demanded by the aerospace industry and a special focus on aerospace machining compliance.
The Foundation: Industry Standards and Certifications
Aerospace manufacturing is governed by some of the strictest quality and safety standards of any industry. The cornerstone of these standards is the AS9100 certification, an internationally recognized Quality Management System (QMS) specifically designed for aviation, space, and defense organizations. AS9100 builds upon the ISO 9001 framework, adding requirements unique to aerospace, such as product identification, traceability, corrective action mechanisms, and first-article inspection.
Achieving and maintaining AS9100 certification is not just about passing an audit. It’s about embedding a culture of continuous improvement, rigorous documentation, and proactive risk management throughout the organization. This work ensures that every part, from the smallest fastener to the most complex assembly, is manufactured to the highest quality and safety standards.
Material Selection and Process Control
Safety in aerospace manufacturing starts with the right materials. Components must withstand extreme conditions, including high temperatures, pressure changes, and mechanical stress. Our engineers carefully select materials that meet or exceed industry requirements for strength, durability, and heat resistance.
After choosing the needed materials, process control becomes critical. Advanced CNC machining, guided by 3D CAD models, allows us to achieve tolerances as tight as ±0.0002 inches. Automation and simulation technology minimize human error, while specialized production lines and configuration tools ensure consistency and reliability across every batch.
Aerospace Machining Compliance: More Than a Checkbox
Aerospace machining compliance is about more than just meeting legal requirements. Compliance includes protecting lives. Noncompliant components can have catastrophic consequences if they fail in service. That’s why we integrate compliance into every stage of our manufacturing process, from design and prototyping to final inspection and delivery.
Parts traceability is a key element of compliance. Every component we produce is tracked from raw material to finished product, with detailed records of every process step, inspection, and test. This traceability ensures we can quickly identify and address the root cause in the rare event of an issue. This process also minimizes risk to end users and maintains supply chain integrity.
Quality Assurance and Continuous Improvement
Multiple quality checks occur throughout the manufacturing process. First Article Inspection Reports (FAIRs) document that the first production run of a new or modified product meets all design, material, and performance specifications. Ongoing inspections and audits—both internal and external—ensure that every part continues to meet stringent requirements.
We also participate in industry accreditation programs like NADCAP, which audits specialized processes like welding and heat treating. These accreditations further demonstrate our commitment to excellence and position us as a trusted supplier in the aerospace sector.
Compliance with Regulatory Requirements
In addition to quality standards, aerospace manufacturers must comply with regulations like ITAR (International Traffic in Arms Regulations) for defense-related products and the Defense Production Act (DPA) for national security priorities. These regulations control the export of sensitive technologies and ensure manufacturers are prepared to support national defense needs when required.
Worker Safety: The Human Element
Safety standards extend beyond the products we make. They also protect the people who make the products. Aerospace manufacturing involves complex processes, heavy machinery, and hazardous substances. We invest in comprehensive safety training, personal protective equipment, and proactive risk assessments to ensure each team member has a safe working environment.
For an aerospace contract manufacturer, ensuring safety standards is a multifaceted commitment. These safety standards require strict adherence to industry certifications, meticulous process control, robust traceability, and a culture of continuous improvement. Prioritizing aerospace machining compliance at every level lets us deliver components that not only meet but exceed our clients’ expectations and help keep the skies safe for everyone.
Let Brown Industries Handle Your Contract Manufacturing Needs
Whether you need help fabricating a single component, a subassembly, or manufacturing a complete product, Brown Industries offers contract manufacturing for your company. Whatever you can design, Brown Industries can help you manufacture it faster and for less.
